OVERVIEW

KTFL has slowly carved a niche for itself with top-class facilities and capabilities. All our forging press lines are highly flexible, which gives us a decisive edge when it comes to meeting dynamic customer demands without having to compromise on quality. KTFL has proven to be one of the world's best in class lead time, single-piece flow from bar to finish & fully automatic presses with transfer line.

HOT FORGING

Capabilities

  • Fully Automated Industry 4.o Line
  • Hollow shaft Forging
  • Aluminium Precision Forging
  • High speed Forging
  • Robotic Automation
  • End to End solution

Forging & Precision Forging

  • Our next gen forging technologies - closed die hot, warm, cold, precision an near net shape
  • Best-in-class lead time
  • Single piece flow - from bar to finish
  • Fully automatic presses - 6 axis transfer line and robotic arms handling
  • Iso annealing, spherodise annealing, hardening & tempering furnaces
  • Wide Range of Press for competitive edge -630T, 1000T, 1600T, 2000T, 2500T, 3000T and 4000T help in optimization
  • Contingency ready - with 20 presses, we are always ready with interchangeable dies
  • Future expansion

HATEBUR FORGING

Overview

The HOTmatic AMP 50-9 is suited for forgings that are primarily used in the automotive and bearing industry. Gear wheels, flanges, bearing blanks, etc. For simple to complex part geometries and diameters of up to 108 mm, the AMP 50-9 is the ideal hotformer.

Specifications
  • Strokes per minutes = 80 Strokes/Min
  • Max Load = 9000 KN
  • Weight Range = 0.17 ~ 2.0 Kgs

GFM FORGING

Overview

The GFM rotary forging machine consists of four rotatable adjustable housings in which eccentric shafts drive the forging hammers at speeds up to 210 strokes min-1.
The blanks are placed manually on the loading table (gr.86) arranged at chuck head side. A robot (gr.90) takes the blank to the work piece spray unit(gr.38). After the spraying process, the blank is brought into the forging axis by means of the robot (gr.90) and clamped between counter holder (gr. 14) and chuck head (gr.08). The clamping force is programmable according to the forging requirements. The blank is forged according to the pre-selected program. After finishing of the forging process the work piece is returned to unloading position (gr.86) by the robot, or optionally taken by the unloading gripper (gr.24). The machine is then released for the next cycle.